使用用途与介绍:/Purpose and introduction
西林瓶气体洗烘装灌研发线加塞连动线由 QCL 全系列作品垂直彩超波洗瓶机、 ASMR桥隧式自动空调间歇系统杀菌处理烘干箱箱、NFGF全系列作品型西林瓶气体装灌研发线加塞发电机组成,也可单机手机游戏利用。使用以2-25ml技术参数的西林瓶水针的研发。能来完成喷淋清洗加压、彩超波粗洗、瓶壁上水洗、瓶开口处多次多次间歇系统水洗、一遍吹气、一遍新鲜毛肚水洗、多次多次吹气、瓶壁上吹气、点火、烘干箱杀菌处理去热原、冷却后、前冲气垫、装灌研发线、后冲气垫、加塞等二十来道工艺。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.特殊性:/characteristic
◆洗瓶机使用机械性手夹瓶,使用三种品种的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶运用水雾喷针回转式监视导入具体方法,拆洗使用作用好,省下清洁能源。并拥有针架防颤抖装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶整一个水蒸气蒸汽管道、喷针可以独力独立,避开了相交弄脏,贴合GMP规则符合要求;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶罗杆前加装有响应块,有保护措施罗杆,才能减少碎瓶帮助;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶采取建筑体国外进口同时带,对接拨瓶块推送安瓿,加载不稳稳定可靠;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆恒温干燥箱应用暧风循环系统热处理,温透亮,节能公司;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆恒温干燥箱要设防显得突然没电保养职能,运营稳定;Mixer oven has suddenly loses power protection function, safe operation;◆烘干箱可配不断循环散热控制系统,不损耗率房功率,限制房的压力差不均衡性的投资风险,下滑功能好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆干燥箱可配压值重新取舍设定系统的,极大减少房和干燥箱的压值不取舍出现的低温段偏位,包装间洗烘间温差升高的一系的相关问题;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆烤箱不设DOP查测数据接口(其中包括风压差,空气流速,尘烟离子查测口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆干燥箱急冷段可带过滤除菌功效(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆干燥箱网带可带高周波涉及CIP在线视频拆洗体统;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆恒温干燥箱内腔可做好全方法、多立场超高压水消毒;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆罐电脑装机用横向此次带的运瓶形式,具有着飞加速度,所以分瓶正确,更新尺寸件便;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆塑料瓶子低部所在地的搬运立体和工作中明面全是定的时间,有帮助于百级层风流的根据,放置行成乱流环境破坏药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆包装机系统加塞部份,进行的水平方向送塞,各类的水平方向圆轮吸塞,必备条件仔细观察便宜简洁,送料便宜简洁,送塞迅速的特征;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装生产线机可配淘瓷泵、不锈钢材质的泵、排泄泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆罐电脑装机无瓶止灌,无瓶没有加塞功能键;In pieces filling machine no bottle filling, no bottle no gasser function;◆分一键装机必选配交流伺服电机分装的形式(台达、三菱数控系统、德力西)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线采用了PLC总保持、直流abb变频器、手触屏保持水平,电脑操作安全稳定靠谱;手触屏可凸显各电脑单机的电脑操作的动态,各保持点的进水管、汽压、风速、室内温度等凸显,各电源开关环境和系统出现问题的凸显,系统出现问题的自我价值诊断仪和系统出现问题的探讨及清除技术,使全部产量制造整个过程高于自行化保持,联线具三机测控动平衡机装备,保护产量制造稳定靠谱。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.随着投资者的想要,还可供选购:According to the needs of customers, but also available for selection:◆PLC、施耐德开关、三凌、台达等名牌抑制平台;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气压差、水的温度及超声检查波构造、埃尘再生颗粒、风压上线检则、警告、计录、彩打整体;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、灭菌隔離霜器软件系统软件。◆ORABS、CRABS、灭菌隔離霜器软件系统软件。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.新性能指标值/technical parameters:
商品规格型号 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
不适用品种 Cutting dimension(ml) | 2-25(知名西林瓶) | 2-25(国.际西林瓶) | 2-25(国家西林瓶) | 2-25(新国际西林瓶) | 2-25(时代国际西林瓶) | 2-25(国家西林瓶) | 2-25(国际金西林瓶) | ||||||
灌装设备头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
的生产值力production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶及格率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶脏污率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
杀菌温差sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
排风扇量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
灌装线高精准度Filling accuracy(%) | ≤ ±2.5 (自动化设备式驱动下载面积泵、淘瓷泵、不锈钢装饰管吗泵) ≤&n♕bsp;± 0.5-1.0 (伺服控制器驱程容量泵) | ||||||||||||
加塞合理率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
空气当中层流干净干燥度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
涡流抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电解电容量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
24v电源power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总体重total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
外观设计长宽boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |